Process and Technology
From Concept to Commercialisation: Precision in Every Step
Collaborating closely with customers, we transform ideas into optimised, market-ready packaging solutions, balancing design innovation, quality, and efficiency.
Our Process
Innovative Design & Prototyping
Pilot Testing & Optimisation
Quality Assurance
Continuous Improvement
Our Manufacturing Excellence Across 4 Units
Unit 1: Multilayer ADF Blow Moulding
Equipped with advanced multilayer extrusion, auto-deflash blow moulding and advanced labelling machines. Specialised in high-strength multilayer packaging solutions and precision moulding along with auto online leak testing technology for consistent quality assurance..
Unit 2: High-Capacity Dual-Colour Moulding
Outfitted with double-colour injection moulding machines and integrated wadding systems, this unit is built for high-volume closure (cap) production. Specialised in efficient sealing solutions and scalable output to meet large-format manufacturing demands.
Unit 3: Advanced Injection Moulding & Decoration
Injection moulding machines ranging from 100 to 550 tons, including IML and sandwich-type machines. Advanced support systems, like a 3-piece spout assembly, laser printing and labelling providing high quality pails and lids.
Unit 4: Monolayer Blow Moulding & Assembly
Equipped with conventional monolayer blow moulding machines and advanced support systems, this unit integrates auto online leak testing for consistent quality assurance. Specialised in streamlined production and reliable packaging performance.
Cutting-Edge Technology for
Sustainable Excellence
Multilayer Extrusion Auto-Deflash Blow Moulding Machines
These advanced machines deliver high-precision multilayer hollow components with superior strength and durability. The auto-deflashing system ensures seamless finishes, faster cycle times, and reduced manual handling.
Sandwich Injection Moulding Machines
Dual-material structures feature a strong core and functional outer layer. Using PCR material highlights our commitment to sustainable, responsible manufacturing.
Double Colour Injection Moulding Machines
Double-colour technology integrates two colours or materials in a single moulding cycle with precision.
Sustainable Production with PCR Materials
Across our moulding technologies, we actively incorporate PCR materials to reduce environmental impact and promote circular manufacturing practices.
Quality Testing Lab Equipped with Advanced Tools for Precision and Reliability
- MFI Tester
- Induction sealing machine
- ESCR testing machine
- UTM machine for top-load testing
- Drop testing machine
- Vacuum oven for leak testing
- Light booth
- Torque testing machine
- Spectrometer
- Sealing tester
- Hot air oven
- Digital Wall thickness tester
Robotics & Intelligent Automation
We integrate cutting-edge robotics and automation across all four plants to ensure precision, efficiency, and consistency in every stage of production.
High-precision moulded components with speed and reliability.
Seamless in-mould labelling with superior accuracy.
Fast, consistent, and error-free spout placement.
Streamlined assembly with minimal human intervention.
Efficient heat transfer labelling for lasting branding.
Automated raw material loading for smooth operations.
Precise labelling with real-time quality checks.
Faster, hygienic packaging with automation.
100% leak detection for product safety.
QR-enabled labels printed via laser technology for seamless traceability and premium branding.
Automated handling of bottles for smooth transfer, reducing manual effort and improving throughput.
Secure, tamper-proof packaging with a consistent finish, ideal for bulk handling and retail readiness.